Summary
Owner/Location: BORL, Bina (Madhya Pradesh)
Mode of Execution: Pre FEED, EDP, FEED & Project Management Services
Key Features
- Overall Capacity : 6 MMTPA
- Major Processing Units: CDU/VDU, NHT, CCR, ISOM, HCU, DHDT, DCU, CRU, HGU, LPG TREATING UNIT, SRU, Utilities & Offsites, Cross Country Pipeline, Crude Oil Terminal and Marine facilities
- Total Project Cost (in USD): USD 2.5 billion
- Schedule : 48 Months
Challenges
Bina Refinery
Project
Level difference between the units and tank farm is to the tune of 64 meters. The variation in unit levels is 12 meters. Natural Level variations were utilised to get the benefit of process hydraulics. Natural terrain was maintained to the extent possible to reduce the site grading work.
Process
- Water source, River Betwa is located 8 KM from site. Weir was built across the river to create pondage of water and intake well with pumps was constructed mid-stream of the river.
- 935 Km long cross country pipeline to transport crude from Gujarat to MP.
- Petcoke based captive co-generation power plant built first time in an Indian Refinery to utilise Petcoke produced in DCU.
- Integrated Hydrocracker and DHDT unit built for first time in India.
- Foundation field bus technology used across the Refinery.
- Designed as a Zero effluent Refinery.
Achievements
HSE: No loss time accident
Awards
- Construction Industry Development Council (CIDC) Vishwakarma Award-2011 for Best Project in Oil & Gas category
- Project Management Institute (PMI) Award-2010