Summary
Owner/Location: HPCL Rajasthan Refinery Limited (HRRL), Pachpadra - Rajasthan
Mode of Execution: Project Management Consultancy Services and Open Book Estimate Basis
Project Management Consultancy Services
Key Features
- Overall Capacity: 9 MMTPA
- Major Processing Units:
- Refinery Section: CDU/VDU, MS Block – NHT, ISOM and PFCC-GHT, DHDT, DCU, PFCCU & PRU, VGO-HDT, SRU Block, HGU.
- Petrochemical Section: DFCU, LLDPE/HDPE Swing Unit, PPU, Butene-1
- Utilities and Offsite: Cooling Towers, Effluent Treatment Plant, Nitrogen Plant, Flare, Crude / Intermediate / Product Tanks, DWST / Mounded Bullets / Spheres, RWTP, RO-DM Plant.
- Pipelines: Raw Water / Mangala Crude / AM Crude Pipeline
- Township comprising of CISF Complex, Residential Building and Public Buildings.
- Total Project Cost (in USD): 8.77 billion USD
- Schedule / Revised Schedule: 49 Months / 75 Months
Open Book Estimate Basis
Key Features
- Residual Utilities and Offsite of Rajasthan Refinery Project including all Utility Distribution network
- Control Room Buildings 3 Nos, Satellite Rack Room 2 Nos and Sub Station 10 Nos
- Tanks 7 Nos and Spheres 3 Nos.
- Treated and Fire Water Pump House
- Guard Pond and Solar Evaporation Pond.
- Total Project Cost (in USD): 0.785 billion USD
- Schedule / Revised Schedule: 49 Months / 68 Months
Challenges
Construction Phase
- Due to highly aggressive subsoil and ground water conditions, two layer of Protection system is adopted for all RCC Sub-Structures of Rajasthan Refinery Project.
- Extreme Weather conditions results in higher attrition rate of workers.
- Scarcity of water restrains the necessary acceleration to the Construction Phase activities.
- Managed peak workforce of around 31,900 engaged through various contractors.
Achievements
- Inauguration of POMS Building completed on 11-Sep-2023.
- Mechanical Completion of 220 KVA Switchyard achieved on 27-Dec-2023 and energization achieved on 16-Jan-2024.
- Mechanical Completion of Raw Water Treatment Plant of Water Block Package achieved on 16-Feb-2024.
- Mechanical Completion of Cooling Tower for Refinery Section achieved on 26-Mar-2024
- Mechanical Completion of Compressed Air and Cryogenic Nitrogen Plant achieved on 29-Mar-2024.
- Completion of Commissioning for Raw Water Pipeline from Nachna to Refinery completed on 02-May-2024.